Vessel Automatic Welding Line Tank Assembly Turning Rolls Flexible Hydraulic Fit Up Rotators
Brief introduction:
Safety work load 50t YG fit up rotators specially using for tank sections assembling & automatic welding production line
Suitable for tank diameter 1000mm~5000mm with single section length 2000mm~3000mm;
Working principle:
Video demonstration: https://youtu.be/f3LXxDSsRN0
Product description:
- The YG shift rotators are working with HGKZ fit up rotator & HGK welding rotator(with motorized trolley) , composed as YG fit up line specially for tank/vessel/tower sections assembly & growing production line.
- The YG fit up rotators are composed by 4sets radial motion cylinders, 1set vertical cylinder, 1set axial cylinder, 1set vertical lift up V roller, hydraulic station & electric control system.
- 2 assembling tank sections are put on YG fit up rotators working bed. By multi direction adjustment oil cylinders motion, the joint seam could be quickly aligned for tack welding & circumferential seam welding.
- When the fit up & tack welding completed, the V roll lift up the sections, working with HGK welding rotators, the sections are conveyed backward easily. Another section will be placed in front of the fit in section.
- Meanwhile welding the inner & outer circumferential seam.
- It is the optimal equipment to increase production efficiency,insure production quality & decrease labor working intensity.
Main Technical Parameters
| Model | YG-50 |
| Max.Load capacity(ton) | 50 |
| Vessel dia. Range (mm) | 1000~5000 |
| Dia.& width of roller (mm) | 450x2x200 |
| Adjustable mode | Hydraulic cylinder 3D adjustment |
| Motor power (kW) | 4 |
| Roller speed (m/min) | Idler without power |
Feature:
- Rotator base is made of welded plate,with feature of high strength to make sure no deformation in long period using span.
- Rotator base & boring is integrated process,so as to guarantee the roller rotating precision.
- Effectively regular the joint sections position on axial/radial/vertical direction, highly boosting the fit up efficiency
- Hydraulic driven with smooth, steady & stable working performance
- Special V lifting up roller using to take the assembled sections moving away swiftly.
- For thin wall thickness & large diameter pipe fit up prodution, it could highly improve the working efficiency.
- Completed structure is processed by temper destressing.It will be pre-treatment before painting, one layer of zinc rich primer,two layer of polyurethane finish.
Application:
- Pressure vessels
- Pipe manufacturing industries
- Wind power fabrication
- Chemical & fuel storage tank fabrication
- Any heavy cylindrical job
YG fit up rotators motion video: https://youtu.be/8V2eK6vkP4Y
Points you may concern:
Customization - Can your machine or other products be customized?
Ronniewell: Sure. As a professional manufacturer, we have our own engineer team, who is good at design, develop & build special solution catering for your individual requirement.
Transportation-What about the transportation?
Ronniewell: Seaway is the most common transportation way for oversea trading. Depends on your location, combined transport by rail and sea is also an option. Certainly railway transportation is also acceptable if it is the most suitable approach.
After sale service - What about the after-sale service?
Ronniewell: We provide 12month guaranty period for the whole machine quality. During this time, any issue proved because of the machine flaw itself,we would take the whole responsibility of it. Except of the guaranty period,technical advisory support is available freely covering the whole using life of the machine. Engineer service on user premises is also available for necessary.
Video link
https://www.youtube.com/c/RonniewellAutomatedWeldingSolutionProvider
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Vessel Fit Up Rotator Automatic Welding Line Tank Assembly Turning Rolls Flexible Hydraulic Images
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